revolution XL Twin
The Revolution XL TWIN is a fully electric automatic tray sealer using motion control technology to provide accurate high speed output with quick tool changes. Incorporating POWERDRIVE technology, there is no requirement for a compressed air supply. It can be used to seal reel fed film to pre-formed trays and can be configured to use MAP-F gas flushing, full MAP-V, vacuum and SkinPAC for extended shelf life.
Dependent on the tray size it can seal up to 16 packs at a time giving a maximum output of 256 packs per minute.
| revolution XL Twin Specifications | |
|---|---|
| Height | 2100mm |
| Width | 4778mm |
| Depth | 1118mm |
| Weight | 1750kg |
| Electrical Supply | 32A 415V 3 Phase N+E 16A max/phase 50/60Hz |
| Pneumatic Supply | Not required |
Maximum tray width / diameter is 200mm
| No of Trays per lane | Max Tray Size | Depth |
|---|---|---|
| 2 | 606 x 200 | 120 |
| 3 | 394 x 200 | 120 |
| 4 | 289 x 200 | 120 |
| 5 | 225 x 200 | 120 |
| 6 | 183 x 200 | 120 |
| 7 | 153 x 200 | 120 |
| 8 | 130 x 200 | 120 |
| 9 | 112 x 200 | 120 |
| 10 | 98 x 200 | 120 |
Note:
The above data is based on atmospheric sealing. Dimensions may differ if a peel tab is added or MAP or SkinPAC options are required. A close cut option may be available depending on the application.
Energy Saving
- POWERDRIVE - fully electric - zero air
- Patented fully electric, superior performance, high precision magnetic seal station
- 'Soft Seal' profile function - quiet mode
- Automatic standby mode when not in use
- Reduced gas consumption with MAP sealing
Intelligent
- Automatic recipe driven film set up
- Auto adjusting film tension system
- Film snap protection
- Easy to follow guided film path for loading
- Intelligent self-diagnosis system
- Tool pack block sensor to avoid smash ups
- Pack crush protection on stepping belt
- Industrial remote access diagnosis
- Interactive screen: coder can be controlled through the machine HMI
- RFID fob access and full audit trail
- DataConnect - online data capture solution. Machine operating linear speed curves programmable for awkward products
- SQL data logger
Efficient
- Robotic in-feed, continuous motion system, increases throughput and avoids any pauses
- User-friendly high clarity 12" HMI touch screen
- Interactive HMI with operator prompts
- Manually adjustable self-centring in-feed guides (servo option available)
- Accurate monitor temperature control
- Zonal guarding protection system
Future Proofed
- Atmospheric sealing
- MAP-F (Gas Flushing)
- MAP-V (Vacuum / Gas Flushing)
- SkinPAC - below the flange
- SkinPAC Plus - up to 100mm above the flange
- Fully optional from both sides
- Fully portable with fixed locking feet
- Date coder integration ready
- Modular both on options available
- Bypass/Passive conveyor available
- Industry 4.0 ready
Hygienic
- Full hygienic, robust construction to food industry standards
- Full open access with interlocked guarding and open construction machine bed for hygiene
- Quick release removal conveyors
Flexible Tooling
- POD-tech, cartridge style tooling - gives a 90% reduction in any unplanned downtime
- Tool-less, fast base tool locking mechanism
- Two minute tool changeover
- Quick release tools
- Inbuilt tool docking system aligns electrical and gas/vacuum connectors
- Lightweight tooling
- Easy height-adjusting telescopic transfer arm
- Quick release cutting blades
- Waterproof heater mats, rapid warm up times
- Eco-cut film saving tooling options
- Inside-cut and foil crimping functions
High-Speed Continuous Stepper
Launched in 2022, this enhancement to the Revolution machine, allows a continuous feed on the stepper belt with no stops (or stepping movements) and instead uses intelligent logic to control pack position and flow into the machine to consolidate any gaps or delay moving the packs.
The key benefits of this development are:
- Increased cycle speeds
- Slow running belts with maximum output
- Pack control and stability with all trays
Synchronised Transfer
With the developments improving the 'traditional stepper belt' which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output. The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed. This gives a fully controlled pack transfer cycle.
The key benefits of this development are:
- Increased cycle speeds
- Less aggressive transfers
- Reduction in product movement in the tray
- Eliminates misplaced packs
- Increases longevity of the transfer carriage
Plastic trays
PP, A-PET, C-PET, R-PET,
Plant based bioplastic trays
Polylactic Acid (PLA)
Foil trays
Smooth Wall Foil Trays
Pulp and Board trays
Pressed, Folded or Pulp Trays
Lidding materials
Reel-fed Plastic Film and Foil
To download our PDF files, please submit your details below.
We offer a wide choice of finance options to allow you to benefit from tray sealing automation as quickly and flexibly as possible.
Purchase
Naturally you may choose to invest in the equipment and source your own finance in the knowledge that the return on investment will soon cover the upfront cost.
Lease options
Many customers take advantage of our links with the experts in asset finance, we are happy to assist in sourcing a funding partner for your investment and obtaining a quote.
Rental
In an uncertain world, we can reduce the risk of investment by providing short and long term rental contracts which give the benefit of access to automation without a high upfront cost. Weekly rental charges which include machine maintenance cover allow for straight forward return on investment calculations and certainty over cash flow. In addition rental to purchase options are available.
Our dedicated team is here to answer your questions and provide expert guidance on choosing the perfect solution for your business.
Don't miss out on the opportunity to take your packaging process to the next level!
Sales: sales@pal.co.uk
Telephone: 01565 756555
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