rev5
The REV5 builds on the REV4 by expanding the sealing bed to 875 mm, increasing impression capacity and achieving outputs of up to 150 packs per minute while maintaining a space-efficient footprint.
The all-electric POWERDRIVE system ensures energy-efficient operation without compressed air, while continuous motion tray transport improves pack stability and line integration.
Supporting Atmosphere, MAP-F and Vacuum, the REV5 is suited to higher volume ready meal, protein and fresh food applications where flexibility and productivity are key.
| rev5 Specifications | |
|---|---|
| Height | 2163mm |
| Width | 3706mm |
| Depth | 1045mm |
| Weight | 1400kg |
| Electrical Supply | 16A 415V 3-Phase N+E 16A Max/Phase, 50/60Hz |
| Pneumatic Supply | N/A |
Maximum tray width / diameter is 300 mm
| No of Trays | Max Tray Size | Depth |
|---|---|---|
| 2 | 403 x 300 | 115 |
| 3 | 260 x 300 | 115 |
| 4 | 187 x 300 | 115 |
| 5 | 144 x 300 | 115 |
| 6 | 115 x 300 | 115 |
Note:
The above data is based on atmospheric sealing. Dimensions may differ if a peel tab is added or MAP or SkinPAC options are required. A close cut option may be available depending on the application.
Energy Saving
- POWERDRIVE™ - fully electric - zero air
- Patented fully electric, superior performance, high precision magnetic seal station
- 25% more seal force to meet the development of plastic alternative packaging and to reduce seal times
- Automatic standby mode when not in use
- Energy Reload System (ERS)
Intelligent
- Automatic recipe driven film set up
- Adaptive film feed system
- Auto adjusting film tension system
- Film snap protection
- Easy to follow guided film path for loading
- Intelligent self-diagnosis system
- Pack Crush Protection system (PCP)
- Pack crush protection on stepping belt
- Industrial remote access diagnosis
- Interactive screen: Coder can be controlled through the HMI
- RFID fob access and full audit trail
- DataConnect - online data capture solution. Machine operating linear speed curves programmable for awkward products
Efficient
- User-friendly high clarity HMI touch screen
- Interactive HMI with operator prompts
- Accurate monitor temperature control
Future Proofed
- Atmospheric sealing
- MAP-F (Gas Flushing)
- MAP-V (Vacuum / Gas Flushing)
- Fully optional from both sides
- Fully portable with fixed locking feet
- Small footprint machine design in single lane format
- Date coder integration ready
- Bypass/Passive conveyor available
- Dynamic adaptability to keep up as your business changes - 'Flip-it' capability
- Industry 4.0 ready
Pack Protect™
- Built into every REV tray sealer as standard
- Continuously monitors sealing performance on every cycle
- Identifies developing tooling issues before they impact production
- Helps maintain seal integrity and product quality
- Reduces product waste, packaging waste and downtime
- Supports PPWR waste reduction and sustainability initiatives
- Provides operators with greater visibility into tooling condition
- Improves operational confidence and production efficiency
Hygienic
- Full hygienic, robust construction to food industry standards
- Full open access with interlocked guarding and open construction machine bed for hygiene
- Quick release removal conveyors
Flexible Tooling
- POD-tech, cartridge style tooling - gives a 90% reduction in any unplanned downtime
- Tool-less, fast base tool locking mechanism
- Two minute tool changeover
- Quick release tools
- Inbuilt tool docking system aligns electrical and gas/vacuum connectors
- Lightweight tooling
- Easy height-adjusting telescopic transfer arm
- Quick release cutting blades
- Waterproof heater mats, rapid warm up times
- Eco-cut film saving tooling options
- Inside-cut and foil crimping functions
Synchronised Transfer
With the developments improving the 'traditional stepper belt' which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output. The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed. This gives a fully controlled pack transfer cycle.
The key benefits of this development are:
- Increased cycle speeds
- Less aggressive transfers
- Reduction in product movement in the tray
- Eliminates misplaced packs
- Increases longevity of the transfer carriage
Syncroflex PRO
This is the next-generation of machine control and simplifies the set-up for the line operator. The REV series can constantly monitor the feed rate of the trays being presented and adjust all aspects of its speed to maximise the out put.
- Machine speed matches line speed automatically
- Consistent output means improved productivity
- Line operator does not limit the speed of the machine
Plastic trays
PP, A-PET, C-PET, R-PET,
Plant based bioplastic trays
Polylactic Acid (PLA)
Foil trays
Smooth Wall Foil Trays
Pulp and Board trays
Pressed, Folded or Pulp Trays
Lidding materials
Reel-fed Plastic Film and Foil
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Videos
Case Studies
We offer a wide choice of finance options to allow you to benefit from tray sealing automation as quickly and flexibly as possible.
Purchase
Naturally you may choose to invest in the equipment and source your own finance in the knowledge that the return on investment will soon cover the upfront cost.
Lease options
Many customers take advantage of our links with the experts in asset finance, we are happy to assist in sourcing a funding partner for your investment and obtaining a quote.
Rental
In an uncertain world, we can reduce the risk of investment by providing short and long term rental contracts which give the benefit of access to automation without a high upfront cost. Weekly rental charges which include machine maintenance cover allow for straight forward return on investment calculations and certainty over cash flow. In addition rental to purchase options are available.
Our dedicated team is here to answer your questions and provide expert guidance on choosing the perfect solution for your business.
Don't miss out on the opportunity to take your packaging process to the next level!
Sales: sales@pal.co.uk
Telephone: 01565 756555
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