rev4

Energy Saving

• POWERDRIVE™ - fully electric - zero air
• Patented fully electric, superior performance, high precision magnetic seal station
• 25% more seal force to meet the development of plastic alternative packaging and to reduce seal times
• Automatic standby mode when not in use
• Energy Reload System (ERS)

Intelligent

• Automatic recipe driven film set up
• Adaptive film feed system
• Auto adjusting film tension system
• Film snap protection
• Easy to follow guided film path for loading
• Intelligent self-diagnosis system
• Pack Crush Protection system (PCP)
• Pack crush protection on stepping belt
• Industrial remote access diagnosis
• Interactive screen: Coder can be controlled through the HMI
• RFID fob access and full audit trail
• DataConnect - online data capture solution.  Machine operating linear speed curves programmable for awkward products

Efficient

• User-friendly high clarity HMI touch screen
• Interactive HMI with operator prompts
• Accurate monitor temperature control

Future Proofed

• Atmospheric sealing
• MAP-F (Gas Flushing)
• MAP-V (Vacuum / Gas Flushing)
• Fully optional from both sides
• Fully portable with fixed locking feet
• Small footprint machine design in single lane format
• Date coder integration ready
• Bypass/Passive conveyor available
• Dynamic adaptability to keep up as your business changes - 'Flip-it' capability
• Industry 4.0 ready

Pack Protect™

• Built into every REV tray sealer as standard
• Continuously monitors sealing performance on every cycle
• Identifies developing tooling issues before they impact production
• Helps maintain seal integrity and product quality
• Reduces product waste, packaging waste and downtime
• Supports PPWR waste reduction and sustainability initiatives
• Provides operators with greater visibility into tooling condition
• Improves operational confidence and production efficiency

Hygienic

• Full hygienic, robust construction to food industry standards
• Full open access with interlocked guarding and open construction machine bed for hygiene
• Quick release removal conveyors

Flexible Tooling

• POD-tech, cartridge style tooling - gives a 90% reduction in any unplanned downtime
• Tool-less, fast base tool locking mechanism
• Two minute tool changeover
• Quick release tools
• Inbuilt tool docking system aligns electrical and gas/vacuum connectors
• Lightweight tooling
• Easy height-adjusting telescopic transfer arm
• Quick release cutting blades
• Waterproof heater mats, rapid warm up times
• Eco-cut film saving tooling options
• Inside-cut and foil crimping functions

Synchronised Transfer

With the developments improving the 'traditional stepper belt' which is now a high-speed continuous flow the whole process cycle has been slowed down without reducing output.  The new synchronised transfer movement is linked to the pickup point and is dramatically reduced in transfer speed.  This gives a fully controlled pack transfer cycle.

The key benefits of this development are:

• Increased cycle speeds
• Less aggressive transfers
• Reduction in product movement in the tray
• Eliminates misplaced packs
• Increases longevity of the transfer carriage

Syncroflex PRO

This is the next-generation of machine control and simplifies the set-up for the line operator.  The REV series can constantly monitor the feed rate of the trays being presented and adjust all aspects of its speed to maximise the out put.

• Machine speed matches line speed automatically
• Consistent output means improved productivity
• Line operator does not limit the speed of the machine