Ensuring Seal Integrity During Transition to Board Punnets

Taskers faced challenges in maintaining consistent seal integrity and production efficiency as they transitioned Tesco Finest products into new board punnets. The primary concerns were:

  • Seal Consistency: Ensuring reliable seals across all packaging.
  • Production Efficiency: Maintaining or improving throughput and Overall Equipment Effectiveness (OEE) during the transition.
    Our Approach

Packaging Automation collaborated closely with Taskers to address these challenges:

  • On-Site Support: Our team worked directly at Taskers' facility to understand the specific requirements and constraints.
  • Tooling Modifications: We made necessary adjustments to existing tooling to accommodate the new board punnets.
  • Guide Enhancements: Improvements were made to the guides on both the filling conveyor and associated machinery to ensure smooth operation.
  • Extensive Trials: Comprehensive trials were conducted to validate the modifications and ensure they met the desired standards.
    The Outcome

The collaboration resulted in:

  • Seamless Transition: Taskers successfully transitioned to the new board punnets without compromising seal integrity.
  • Optimized Production: Throughput and OEE were maintained or improved, ensuring continued efficiency.
  • Enhanced Reliability: The modifications led to more consistent and reliable sealing processes.
     

 

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